Vibration elimination made easier
<h2> Using the Balanset-1A Instrument </h2>
<h3> Equipment Preparation </h3>
<ul>
<li> accelerometers, laser rpm sensor, mounting stand, software application, and additional tools. </li>
<li> Set up the instrument and connect it to your computer via USB. Verify that the software is correctly installed. </li>
</ul>
<h3> Mounting the Sensors </h3>
<ul>
<li> Attach the vibration sensors firmly to the machine casing in areas with the highest vibration amplitude, usually close to the bearing supports. </li>
<li> Position the laser tachometer (phase angle sensor) so that it is aimed at the rotor. Attach reflective tape to the rotor for accurate phase angle reading. </li>
</ul>
<h3> Launching the Software </h3>
<ul>
<li> Initiate the Balanset program on your computer. </li>
<li> Select the appropriate balancing mode: single-plane or two-plane, depending on the rotor type and your specific requirements. </li>
</ul>
<h3> Measuring Initial Vibration </h3>
<a href="https://vibromera.eu/wp-content/uploads/2024/11/2-Camera_01.png" target="_blank">
</a>
<ul>
<li> Run the rotor up to its operating speed. </li>
<li> The software will measure the vibration level, rotational speed, and phase angle. This data establishes the current imbalance condition. </li>
</ul>
<h3> Trial Weight Installation </h3>
<a href="https://vibromera.eu/wp-content/uploads/2024/11/3-Camera-2_01.png" target="_blank">
</a>
<ul>
<li> Stop the rotor and attach a trial weight at a specific location on the rotor. The weight's mass can be specified within the software (e.g., in grams). </li>
<li> Restart the rotor, and the software will record the changes in vibration level and phase angle. </li>
</ul>
<a href="https://vibromera.eu/wp-content/uploads/2024/11/5-Camera_01.png" target="_blank">
</a>
<h3> Calculating the Correction Weight </h3>
<ul>
<li> Based on the measured data, the software automatically calculates the correction weight parameters: mass and installation angle. </li>
<li> These parameters are displayed on the screen as numerical data and graphs. </li>
</ul>
<a href="https://vibromera.eu/wp-content/uploads/2024/02/Bs1ManualEngV156-May2023-10448629.png" target="_blank">
</a>
<h3> Installing the Correction Weight </h3>
<ul>
<li> Mount the calculated corrective weight onto the rotor at the specified location and angle. </li>
<li> You can conduct interim measurements to confirm that the imbalance is decreasing as expected. </li>
</ul>
<a href="https://vibromera.eu/wp-content/uploads/2024/11/1-Camera-2_01.png" target="_blank">
</a>
<h3> Validation and Conclusion of the Balancing Process </h3>
<ul>
<li> Once the corrective weight is in place, restart the rotor and measure the remaining vibration amplitude. </li>
<li> If the measured vibration falls within the tolerance defined by ISO 1940, the balancing process is considered successful. </li>
<li> Should the vibration still be excessive, repeat the balancing steps, making further adjustments to the corrective weight as needed. </li>
</ul>
<h3> Generating a Documentation of the Balancing Results </h3>
<ul>
<li> The program stores the balancing data, allowing you to generate and print a comprehensive report including vibration measurements, corrective weight details, and its angular placement. </li>
</ul>
<h3> Concluding Steps and Verification </h3>
<ul>
<li> Ensure all applied weights and attached sensors are firmly fixed in their designated positions. </li>
<li> Check that the rotor's rotation is smooth and free from undue noise or vibration. </li>
<li> In cases where the rotor is integrated into a more complex system, ensure the correct operation and interaction of all related components. </li>
</ul>
<p> </p>
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